CONTACT
Menu
RESOURCES
CONTACT

The Resurgence of Mexico as a Manufacturing Hub

by King White, on Mar 24, 2014 12:04:00 PM

Mexico has re-emerged as a leading destination for manufacturers, challenging China in the global marketplace. Mexico’s long history in the manufacturing sector, combined with the diminishing cost advantages of some offshore locations, has enabled the country to regain its competitive edge as a global manufacturing hub. As this trend continues, other industries will likely follow the trend to find great savings in this nearshore destination.Mexico_map

To identify regional trends within Mexico, Site Selection Group has conducted an analysis of the region to help companies understand the pros and cons for locating a manufacturing plant as well as other higher-end operations such as call centers, shared service centers and software development centers. The following information provides a summary of some of the key findings.

Numerous cities to consider

Mexico is one of the few countries in the world with enough population scalability to offer multiple metropolitan areas to consider when determining where to locate. The following table identifies 13 metropolitan areas with their respective population size that could be considered when evaluating the region.

Metro AreaPopulation (Millions)
Mexico City 20.57
Guadalajara 4.66
Monterrey 4.34
Toluca 1.93
Tijuana 1.84
Puebla 1.51
Chihuahua 1.36
Ciudad Juarez 0.89
Reynosa 0.74
Aguascalientes 0.73
Querétaro 0.69
Saltillo 0.68
Silao 0.17


Attractive labor costs

Favorable labor costs have been one of the most critical location factors that has attracted companies to Mexico.  Wage inflation has remained relatively low in Mexico as compared to other fast-growing offshore markets, which has helped maintain lower operating-cost conditions. The following table compares annual base labor costs (U.S. dollars) for production workers, call center representatives and software programmers.

LocationUnskilled Production
Worker
Skilled Production
Worker
Inbound Call
Center Rep
Silao $1,428 $5,218 $2,448
Aguascalientes $1,491 $5,274 $2,474
Ciudad Juarez $1,571 $5,346 $2,508
Chihuahua $1,571 $5,346 $2,508
Guadalajara $1,577 $5,351 $2,510
Saltillo $1,587 $5,360 $2,515
Puebla $1,592 $5,365 $2,517
Reynosa $1,616 $5,386 $2,527
Tijuana $1,694 $5,456 $2,559
Toluca $1,725 $5,484 $2,573
Monterrey $1,946 $5,681 $2,665
Querétaro $1,958 $5,692 $2,670
Mexico City $2,291 $5,990 $2,810


Companies expanding in the region

The region continues to attract some very large projects especially in the automotive sector. The following table identifies some of the largest projects announced in the last few years:

CompanyCityProductCapital
Investment
($M)
Employees
Ford Hermosillo Automotive $1,300 1000
Chrysler Group Saltillo Automotive $1,085 1100
Fiat Saltillo Automotive $1,000 N/A
Honda de Mexico Celaya Automotive $800 3200
Kraft Foods Nuevo León Food $600 N/A
Eurocopter Querétaro Aerospace $500 100
Mazda Salamanca Automotive $500 3000
DuPont Altamira Chemical $500 N/A
Honda Motor Co. Celaya Automotive $470 1500
General Motors Silao Automotive $349 N/A
General Motors Bellas Automotive $300 N/A
General Motors Toluca Automotive $211 N/A
Furniture Brands Mérida Furniture $200 200
Pirelli Silao Tires $200 700
Jatco Aguascalientes Automotive $200 N/A
Chrysler Ramos Arizpe Automotive $164 N/A
LEGO Ciénega de Flores Toys $150 N/A
General Motors San Luis Potosí Automotive $131 N/A
Hyundai Tijuana Automotive $130 300
LEGO Monterrey Toys $125 N/A
Mazda Salamanca Automotive $120 100
Volkswagen Guanajuato Puerto Automotive $118 N/A
Unilever Jiutepec Consumer Products $100 250


Advantages of Mexico

Mexico possesses some key attributes that has enabled the country to become staple location for many companies. The automotive sector has clearly discovered the region’s benefits while Mexico has also successfully attracted many white-collar operations such as call centers, shared service centers and IT related operations. Some of the positive location attributes of Mexico include the following:

  1. Accessibility to the United States. The manufacturing sector has flourished in the region due to Mexico’s logistic advantages over offshore locations. Transportation costs and ease of transportation, especially to border locations, make Mexico the premier nearshore destination for manufacturers. In addition, the ability for management to easily visit the region by direct flights from most major airports has helped attract non-manufacturing projects seeking a low-cost location to conduct business.
  2. Low availability at a low cost. You will typically find labor costs to be a fraction of the wages paid in the United States. For example, an unskilled production worker in Mexico earns approximately $1 per hour as compared to $12 to $14 per hour in the United States. Whether it is a manufacturing plant or a call center, Mexico is typically best suited for low-skilled operations.  Labor availability for the for these lower-end skill sets is very deep across Mexico.  The success of automotive related manufacturing companies are a classic example how lower-end components can be made in Mexico then transported to the U.S. for final assembly.  The labor in Mexico is there and it is very inexpensive.
  3. Excellent scalability. Mexico offers multiple cities to choose from depending on the skillsets required. For higher-end operations, Mexico City has more than 450,000 students in various universities that can provide a highly educated workforce for a variety of operation types. Other cities along the border, such as Tijuana and Cuidad Juarez, have very deep labor pools for manufacturers. 
  4. Infrastructure. The WEF Global Competitiveness Report gave Mexico a ranking of 4.4 out of 7 for its overall infrastructure conditions. This is driven by factors such as its transportation and utility infrastructure. In addition, there are some excellent business parks spread throughout the country that make it easier to enter the market.  

Challenges of locating in Mexico

There are many challenges that companies will uncover as they try to expand into Mexico. Some of the challenges include the following:

  1. Corruption and drug-related violence. Corruption and drug-related violence continues to plague the region. Corruption is generally spread throughout the country while drug-related violence is centered around the border cities. For example, the number of homicides grew from 8,867 in 2007 to 27,199 in 2011 according to the Trans-Border Institute.  No other country in the Western Hemisphere has seen such a large increase in the number of homicides over the last five years.  These negative conditions caused many companies to pull out of Mexico. Mexico will continue to struggle with these issues for the foreseeable future.
  2. Market saturation applies pressure on labor market. With the region’s success in attracting so many manufacturers comes the challenge of market saturation. As markets become more saturated, labor rates will begin to inflate at a higher than the normal rate and employee attrition will increase. It is very important to carefully evaluate the competition in each market when trying to find the optimal place to locate.
  3. Capital intensive to set-up an operation. The cost to open facilities within the region can be very costly, with little support from landlords or the governments to help offset the startup expenses. Rental rates are relatively stable for office and industrial space. However, the quality and availability of real estate will vary from market to market.

Conclusions

Mexico has proven itself to be one of the leading low- cost manufacturing hubs of the world.  As the country continues to evolve as a premier industrialized nation, the region will attract a more diversified industry base beyond manufacturing.


*The expansion data used in this blog comes from the Conway Data New Plant Report, a publication of Conway Inc. and Site Selection Magazine.


Topics:Call CenterManufacturing

Comments

More

Blog Posts →

Read

News →

View

Success Stories →